Cosmetic Chemist–Led Spray Tanning & Sunless Tanning Solution Manufacturer

Small-Batch • Science-Guided • Skin-Nourishing

Our mission:
Healthy Skin Defined™, where cosmetic chemistry and Ayurvedic wellness meet to create the most balanced sunless tanning experience.

Professional Spray Tanning Solution Manufacturing

AYU Sunless manufactures professional spray tanning solutions optimized for airbrush and HVLP spray systems used by salons, studios, and professional artists. Our spray tanning solutions are developed to deliver smooth, controlled application, predictable DHA development, and consistent performance across skin types. Each formula is created and produced in-house by cosmetic chemists, ensuring stability, viscosity control, and skin-balanced results for professional use.

Our professional spray tanning solution manufacturing capabilities include:

• Spray tanning solutions optimized for airbrush and booth systems

• Controlled DHA concentration ranges for professional spray application

• Medium-viscosity formulas designed for even spray distribution

• Skin care-infused spray solutions developed for balanced skin interaction

• Small-batch manufacturing to support consistency and freshness

What Makes AYU an Advanced Sunless Tanning Manufacturer

1. In-House Cosmetic Chemistry Lab

AYU formulations are created by our in-house cosmetic chemist team with more than three decades of R&D experience.
We formulate with:

• micro-emulsion delivery technology

• antioxidant-rich botanical extracts

• skin-barrier supportive ingredients

• precise DHA calibration

• balanced bronzer systems

• Ayurvedic-inspired plant extracts

This results in smooth application, predictable DHA development, and healthier-feeling skin.

2. Fresh, Small-Batch Manufacturing

We do not mass-produce or warehouse aging inventory.
Each batch is made fresh to maintain:

• ingredient integrity

• optimal DHA performance

• stability

• consistent viscosity

• reliable results every time

Freshness is one of AYU’s most important quality standards.

3. Skincare-Infused Formulation Philosophy

Every formula is developed with skin health as the priority.

Our products include:

• humectants for hydration

• emollients for glide and comfort

• antioxidants for resilience

• nourishing botanical oils

• barrier-repair ingredients

• Ayurvedic plant extracts for balance

Healthy, supported skin creates a beautiful tan.

4. Micro-Emulsion Delivery System

Our signature micro-emulsion process disperses DHA and bronzers evenly for:

• controlled development

• smoother fade

• minimized streaking

• refined sensory feel

• consistent results across all skin types
  

5. Transparent DHA & Skin Science

AYU Sunless formulates and educates based on real cosmetic chemistry:

• DHA reaction kinetics

• barrier condition

• hydration levels

• stratum corneum thickness

• client lifestyle variables

No undertone myths.
No color theory marketing.
Just science guiding performance.

Learn how AYU began and why we manufacture in-house on the About AYU Sunless page.

We Manufacture the Full Sunless Tanning System

1. Pre-Tan Preparation Products

Our pre-tan formulas cleanse, balance, and prime the skin without stripping the barrier.

They help:

• remove oils, lotions, deodorant, and residue

• reduce beading

• support even DHA reaction

Includes our signature Smooth Glow Pre-Tan Prep Spray.

2. Professional Spray Tan Solutions

AYU produces multiple professional DHA solution collections:

• Tanvee Advanced (hydrating, rebalancing)

• Vino Bronzing Collection (muscadine antioxidants + bronzers)

• Cocoanilla Collection (deep chocolate-brown hue)

• AYU Plus Brown & Clear (classic 8-hour formulas)

• Rapid Development Solutions (rinse-time controlled)

• All Spray tan solutions are fragrance free

Engineered for:

• natural-looking development

• comfortable wear

• smooth fade

• consistent artist results
  

Explore all of our professional DHA options in the Tanning Solutions Collection

Explore how each AYU solution performs in our
Spray Tan Solutions Explained guide.

3. Post-Tan Body Care

Sunless-safe body care designed to protect the tan and nourish the skin.

Includes:

• Moisture Seal Post-Tan Treatment

• sulfate-free, pH-balanced body washes

• hydrating lotions

• rich body butters

• Ginger Spice seasonal collection

4. Professional Finishing Powders

Our powders help:

• set and seal the tan

• reduce tackiness

• prevent bronzer transfer

• soften friction points

Includes:

• Smooth Glow Finishing Powder

• Ginger Spice Finishing Powder

• Halo Finish 

Soft-focus, buildable coverage with a luxurious feel.

5. Sunless-Safe Spa Body Care

AYU produces spa-quality retail products that can be used daily without affecting the tan:

• cleansers

• body lotions

• butters

• emulsified scrubs

• fragrance collections

Professionals describe our body care as elegant, comforting, and transformative.

Why Professionals Choose AYU as Their Manufacturer

• Freshly made solutions (never old stock)

• Predictable DHA development

• Even fade and comfortable wear

• Medium-viscosity glide for controlled application

• Sensitive-skin friendly options

• Transparent ingredient education

• Consistent long-term performance

• A full ecosystem of Prep → Tan → Seal → Finish

The AYU Philosophy

Sunless tanning should feel good, support well-being, and honor the skin.

AYU stands for:

• healthy skin

• integrity in formulation

• transparent education

• innovation rooted in chemistry

• balance inspired by Ayurveda

• Your glow should feel as beautiful as it looks
  

For professionals who want to understand how spray tan solutions work from a skin science perspective, we share a detailed explanation of DHA behavior, formulation structure, and solution performance in our educational guide on how spray tan solutions work.

In the professional sunless industry, the terms spray tanning solution and sunless tanning solution are often used interchangeably to refer to DHA-based formulas designed for spray application and professional performance.

Spray tan artists and beauty professionals looking for consistent, skin care-infused results can explore our professional spray tanning solutions  developed for salon and studio use.

 

Frequently Asked Questions

Q: What does it mean that AYU is a cosmetic chemist–led manufacturer?
A: It means our formulas are developed in-house by cosmetic chemists with decades of experience in skincare and sunless tanning. We control the full process, from lab development to batching, filling, and quality checks, rather than outsourcing to a third-party factory.

Q: How is AYU different from private-label spray tan brands?
A: Many private-label brands buy generic base formulas and relabel them. AYU formulates and manufactures its own solutions in small batches, using specific ingredient systems, proprietary delivery technology, and skin-focused actives that are not off-the-shelf.

Q: What is small-batch manufacturing and why does it matter?
A: Small-batch manufacturing means we produce in controlled, limited quantities instead of mass runs that sit in warehouses. This helps maintain DHA integrity, bronzer stability, texture, and overall freshness for more consistent results.

Q: Do you manufacture both spray tan solutions and pre- and post-tan products?
A: Yes. AYU manufactures the full sunless tanning system: pre-tan prep sprays, professional spray tan solutions, post-tan hydration mists, finishing powders, and sunless-safe body care for ongoing maintenance.

Q: Can professionals work directly with AYU for product support and education?
A: Yes. As the manufacturer, we provide direct support to spray tan artists and beauty professionals, including solution selection guidance, usage recommendations, and education rooted in skin science and ingredient knowledge.

Q: Do you offer options for different skin needs and development times?
A: Yes. We manufacture classic 8-hour solutions, rapid rinse formulas, brown and clear options, and collections with different hydration, antioxidant, and bronzer hue profiles so professionals can match the formula to each client’s skin and schedule.